Batch Reactor Temperature Control System

Reactor is a kind of equipment widely used in the fields of chemistry, medicine, food, metallurgy, etc. It uses intermittent reaction to carry out chemical reactions. In the reactor, temperature is a crucial control factor that can affect the reaction rate, product selection and quality, and even whether the reaction can be successfully implemented. Therefore, temperature control is a very important and special issue in the intermittent reaction process.

First, one of the characteristics of temperature control in the intermittent reaction process of the reactor is instantaneous. Since the reactor is a closed system, the external heat input is unstable. In the reactor, the chemical reaction will release a large amount of heat energy, which will cause the temperature inside the reactor to rise sharply. Therefore, certain measures must be taken to adjust the temperature in the reactor in time to ensure the stable progress of the reaction.

Secondly, the second characteristic of temperature control in the intermittent reaction process of the reactor is continuity. Since the reaction in the reactor is intermittent, the temperature inside the reactor needs to be kept constant before each reaction. When the reaction starts, the temperature in the reactor will rise sharply. At this time, the cooling system needs to be used to reduce the temperature to ensure the stable progress of the reaction. Once the reaction is over, it is also necessary to restore the temperature in the reactor to the initial state in time to facilitate the start of the next reaction.

Finally, the third characteristic of temperature control in the batch reaction process of the reactor is flexibility. The chemical reaction in the reactor requires the reasonable selection of different reaction conditions, including reaction time, reaction temperature, reactant concentration and other parameters. Therefore, the temperature control system needs to have good control flexibility so that it can be adjusted and optimized according to the different needs of reactants and reaction conditions.

We provide complete temperature control systems design and manufacturing. From standard models to complete customized products. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

We provide non-standard customized solutions. Both single cooling chillers and cooling & heating combo units are available.

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1.Cooling and Heating Systems

Cooling and Heating Systems (SUNDI series)

(Custom Designs)

• Temperature range: -120℃ ~ +350℃
• High-precision, intelligent temperature control
• Cooling capacity: 0.5kW ~ 1200kW
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Cooling and Heating Circulators

(Custom Designs)

• Temperature range: -45℃ ~ +250℃
• Emerson Copeland compressor, reliable quality
• Self-diagnosis function, multiple safety protection devices
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Cooling and Heating Systems (WTD series)

(Custom Designs)

• （Micro channel / tube reactors specialized）
• Temperature range: -70℃ ~ +300℃
• High-performance circulation pump, more stable temperature control effect
• Wide temperature range to meet the needs of more industries
• Each device is load tested for more than 12 hours

TCU Multi-reactors Temperature Control System

(Custom Designs)

• Temperature range: -120℃ ~ +250℃
• Sealed, repeatable temperature control
• Built-in electric heating thermal oil auxiliary system
• Add cold and heat source heat exchange modules according to needs
• Each device is load tested for more than 12 hours

2.Cooling Chillers

Low Temperature/Cryogenic Chillers (Water Cooled)

(Custom Designs)

• Temperature range: -150℃ ~ -5℃
• International brand compressor, high cooling efficiency
• Secondary subcooling technology, fast cooling speed
• Automated control and operation, efficient and energy-saving
• Each device is load tested for more than 12 hours

Six product series

Recirculating Chiller/Refrigerated Circulator (Air Cooled)

(Custom Designs)

• Temperature range: -120℃ ~ +30℃
• International brand compressor, cascade refrigeration technology
• Use ethylene glycol or a mixture of ethylene glycol and water
• Fully sealed design to ensure the purity of the medium
• Each device is load tested for more than 12 hours

Five product series

Small Chillers / Mini Chillers

(Custom Designs)

• Temperature range: -18℃ ~ +35℃
• International brand compressor, stable performance
• Microcomputer controller, adjustment unit 0.1℃
• Energy saving, high temperature control accuracy
• Each device is load tested for more than 12 hours

Two product series

High Temperature Chillers

(Custom Designs)

• Temperature range: -100℃ ~ +80℃
• International brand compressors and other accessories
• Fully sealed design to ensure the purity of the medium
• PLC programmable controller
• Each device is load tested for more than 12 hours

Five product series