Chemical Reactor Temperature Control Systems Heater Chiller

The refrigeration and heating system of the chemical reactor is a key equipment to ensure that the chemical reaction is carried out under precisely controlled temperature conditions. It can flexibly provide the required cold and heat sources in a wide temperature range. This type of system mainly includes the following components and characteristics:

Double-layer (or multi-layer) structure: The reactor is usually designed with a jacket layer, through which a heating or cooling medium such as thermal oil, water or special coolant can be circulated to indirectly heat or cool the reaction materials.

Refrigeration and heating temperature control system: This is an integrated system that can perform heating and cooling operations simultaneously or independently to meet different temperature requirements during the reaction process. The system includes:

Refrigeration unit: A refrigeration cycle is formed using components such as a compressor, condenser, expansion valve and evaporator to extract and transfer heat from the reaction materials to achieve low temperature control.

Heating unit: Heat is provided to the reaction materials through electric heating, steam heating or hot oil circulation to achieve the required heating effect.

Temperature control device: An advanced temperature controller (such as a PID controller) is used in combination with a high-precision temperature sensor to achieve precise control and rapid response of the temperature in the reactor.

Dynamic adjustment and precise temperature control: Modern systems often use intelligent control technologies, such as PID control, fuzzy logic control, etc., which can dynamically adjust the flow and temperature of cold and hot media according to the reaction process to ensure the stability and accuracy of the reaction temperature.

Safety features: including over-temperature protection, pressure control, leak detection and other functions to ensure safe operation.

Adaptability: It can match reactors of different specifications and types. Whether it is a small reactor on a laboratory scale or a large reactor in industrial production, you can find a corresponding refrigeration, heating and temperature control solution.

Coil design: Some systems use a coil structure, which can transfer heat more efficiently, especially in situations where fast response and high-precision control are required.

Fully closed cycle: Many systems use a fully closed pipeline design to reduce external pollution and improve energy efficiency.

For example, the coil refrigeration and heating temperature control system uses dynamic refrigeration and heating technology to quickly and accurately adjust the temperature in the reactor to meet the strict temperature requirements of chemical reactions. These systems are widely used in pharmaceuticals, fine chemicals, new material synthesis and other fields.

We provide complete temperature control systems design and manufacturing. From standard models to complete customized products. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

We provide non-standard customized solutions. Both single cooling chillers and cooling & heating combo units are available.

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1.Cooling and Heating Systems

Cooling and Heating Systems (SUNDI series)

(Custom Designs)

• Temperature range: -120℃ ~ +350℃
• High-precision, intelligent temperature control
• Cooling capacity: 0.5kW ~ 1200kW
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Cooling and Heating Circulators

(Custom Designs)

• Temperature range: -45℃ ~ +250℃
• Emerson Copeland compressor, reliable quality
• Self-diagnosis function, multiple safety protection devices
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Cooling and Heating Systems (WTD series)

(Custom Designs)

• （Micro channel / tube reactors specialized）
• Temperature range: -70℃ ~ +300℃
• High-performance circulation pump, more stable temperature control effect
• Wide temperature range to meet the needs of more industries
• Each device is load tested for more than 12 hours

TCU Multi-reactors Temperature Control System

(Custom Designs)

• Temperature range: -120℃ ~ +250℃
• Sealed, repeatable temperature control
• Built-in electric heating thermal oil auxiliary system
• Add cold and heat source heat exchange modules according to needs
• Each device is load tested for more than 12 hours

2.Cooling Chillers

Low Temperature/Cryogenic Chillers (Water Cooled)

(Custom Designs)

• Temperature range: -150℃ ~ -5℃
• International brand compressor, high cooling efficiency
• Secondary subcooling technology, fast cooling speed
• Automated control and operation, efficient and energy-saving
• Each device is load tested for more than 12 hours

Six product series

Recirculating Chiller/Refrigerated Circulator (Air Cooled)

(Custom Designs)

• Temperature range: -120℃ ~ +30℃
• International brand compressor, cascade refrigeration technology
• Use ethylene glycol or a mixture of ethylene glycol and water
• Fully sealed design to ensure the purity of the medium
• Each device is load tested for more than 12 hours

Five product series

Small Chillers / Mini Chillers

(Custom Designs)

• Temperature range: -18℃ ~ +35℃
• International brand compressor, stable performance
• Microcomputer controller, adjustment unit 0.1℃
• Energy saving, high temperature control accuracy
• Each device is load tested for more than 12 hours

Two product series

High Temperature Chillers

(Custom Designs)

• Temperature range: -100℃ ~ +80℃
• International brand compressors and other accessories
• Fully sealed design to ensure the purity of the medium
• PLC programmable controller
• Each device is load tested for more than 12 hours

Five product series