Circulating Thermostat for Reactor

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Reactor circulating thermostat is a production equipment widely used in chemical industry, pharmaceutical, bioengineering and other fields. Mastering knowledge of its operation is crucial to improving production efficiency and ensuring product quality and safety.

Working principle of circulating thermostat for reactor

The reactor refrigeration and heating system mainly uses refrigeration and heating technologies to achieve cooling, heating and constant temperature control of the materials in the reactor. It is mainly composed of a refrigerant circulation system and a heating medium circulation system. The refrigerant circulation system cools the materials in the reactor to the required temperature by absorbing heat from the reactor; the heating medium circulation system heats the materials to the required temperature by transferring heat to the materials in the reactor.

Key points for operating the reactor circulating thermostat

1. Preparation work: Before starting the reactor refrigeration and heating system, please ensure that auxiliary facilities such as power supply, water source, cooling water, etc. are ready, and check whether there are any abnormalities in various parts of the equipment.

2. Start-up sequence: Start the refrigerant circulation system first, and then the heating medium circulation system to ensure normal operation of the equipment.

3. Temperature control: Set the temperature within an appropriate range according to production needs. The refrigerant circulation system is used for cooling, and the heating medium circulation system is used for heating.

4. Pressure control: The pressure in the reactor is crucial to product quality and equipment safety, and needs to be paid close attention to and controlled within the specified range.

5. Operation monitoring: During the operation of the equipment, the working status of each component must be checked regularly. If any abnormality is found, stop the machine immediately for inspection.

Advantages of reactor refrigeration, heating and temperature control system

1. High efficiency and energy saving

The reactor refrigeration and heating temperature control system adopts advanced refrigeration and heating technology, which can quickly reach the required temperature and can be heated or cooled in a short time. At the same time, the system has the advantage of high efficiency and energy saving, and can adjust the temperature and heat according to actual needs to avoid wastage of energy.

2. Safe and reliable

The reactor refrigeration and heating temperature control system adopts an intelligent control system, which can monitor parameters such as temperature and pressure in real time, and has overheating, overpressure and other protection functions to ensure the safety and reliability of the system. In addition, the system uses high-quality materials and components, resulting in a long service life and low failure rate.

3. Flexible and changeable

The reactor refrigeration, heating and temperature control system can be customized according to different process requirements and can meet the needs of reactors of different sizes and types. At the same time, the system also has a variety of control modes and operating methods, which can be adjusted and optimized according to actual needs.

4. Environmentally friendly cleaning

The reactor refrigeration, heating and temperature control system uses environmentally friendly refrigerants and clean energy, which can reduce the impact on the environment. At the same time, the noise and vibration of the system are relatively small and will not affect the surrounding environment and personnel.

5. Easy maintenance

The reactor refrigeration, heating and temperature control system adopts a modular design, and each module is independent of each other for easy maintenance and upkeep. At the same time, the system also has a self-diagnosis function, which can quickly locate the fault location and shorten maintenance time.

We provide complete temperature control systems design and manufacturing. From standard models to complete customized products up to 900 tons. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

We provide non-standard customized solutions. Both single cooling chillers and cooling & heating combo units are available.

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Cooling and Heating Systems (SUNDI series)

(Custom Designs)

• Temperature range: -120℃ ~ +350℃
• High-precision, intelligent temperature control
• Cooling capacity: 0.5kW ~ 1200kW
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Cooling and Heating Systems (WTD series)

(Custom Designs)

• （Micro channel / tube reactors specialized）
• Temperature range: -70℃ ~ +300℃
• High-performance circulation pump, more stable temperature control effect
• Wide temperature range to meet the needs of more industries
• Each device is load tested for more than 12 hours

Cooling and Heating Circulators

(Custom Designs)

• Temperature range: -45℃ ~ +250℃
• Emerson Copeland compressor, reliable quality
• Self-diagnosis function, multiple safety protection devices
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Heating Circulators

(Custom Designs)

• Temperature range: +50℃ ~ +300℃
• Large heat exchange area and fast heating speed
• Self-diagnosis function, multiple safety protection devices
• Closed circulation system, no oil mist at high temperatures
• Each device is load tested for more than 12 hours

TES Series (Temperature control for fuel and oil testing)

(Custom Designs)

• Temperature range: -85℃ ~ +250℃
• Siemens PLC controller and other brand accessories
• Self-diagnosis function, multiple safety protection devices
• Fully closed circulation system, no oil mist at high temperatures
• Each device is load tested for more than 12 hours

TCU Multi-reactors Temperature Control System

(Custom Designs)

• Temperature range: -120℃ ~ +250℃
• Sealed, repeatable temperature control
• Built-in electric heating thermal oil auxiliary system
• Add cold and heat source heat exchange modules according to needs
• Each device is load tested for more than 12 hours