Cooling and Heating Thermostat System for Jacketed Reactor

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The jacketed reactor cooling and heating thermostat system has the advantages of fast heating and cooling speed and accurate temperature control.

1. Principle analysis of jacketed reactor cooling and heating thermostat system

The temperature control principle of the jacketed reactor cooling and heating thermostat system mainly involves two aspects: refrigeration cycle and temperature control. The refrigeration cycle realizes the transfer of heat through the circulation of refrigerant; the temperature control achieves the purpose of accurately controlling the temperature in the reactor by adjusting the flow rate and circulation speed of the refrigerant. In addition, the inner layer of the jacket of the jacketed reactor is fed with cooling water or heating steam, and the outer layer is wrapped with insulation material to reduce heat loss.

2. Introduction to jacketed reactor cooling and heating thermostat system

The jacketed reactor cooling and heating thermostat system is mainly composed of the reactor body, refrigeration system, heating system, control system, etc. The main body of the reactor is made of corrosion-resistant and high-temperature-resistant materials. The inside is the reaction area and the outside is the jacket area. The refrigeration system includes components such as compressors, condensers, and evaporators, which are responsible for generating cold energy. The heating system consists of heating elements and insulation materials to maintain the temperature in the reactor. The control system is the core of the entire equipment and is responsible for regulating the operation of the refrigeration system and heating system to achieve accurate temperature control.

3. Control strategy of jacketed reactor cooling and heating thermostat system

The temperature control strategy of the jacketed reactor cooling and heating thermostat system mainly includes temperature setting, signal acquisition, proportion adjustment and other links. The operator can set the temperature in the reactor according to actual needs, and the control system will adjust the flow of refrigerant or heating steam based on the difference between the actual temperature and the set temperature to achieve accurate temperature control. At the same time, the control system of the jacketed reactor hot and cold integrated machine will also collect signals such as temperature and pressure in the reactor to monitor the process of chemical reactions in real time to ensure production safety.

In practical applications, the temperature control effect of the jacketed reactor cooling and heating thermostat system is remarkable. For example, in the production process of a chemical company, a jacketed reactor hot and cold integrated machine was used to achieve rapid heating and cooling and accurate temperature control, improving the efficiency and quality of chemical reactions.

We provide complete temperature control systems design and manufacturing. From standard models to complete customized products up to 900 tons. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

We provide non-standard customized solutions. Both single cooling chillers and cooling & heating combo units are available.

Email: lilia@lneya.com    WeChat ID: +8615251628237    WhatsApp: +86 17851209193

Cooling and Heating Systems (SUNDI series)

(Custom Designs)

• Temperature range: -120℃ ~ +350℃
• High-precision, intelligent temperature control
• Cooling capacity: 0.5kW ~ 1200kW
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Cooling and Heating Systems (WTD series)

(Custom Designs)

• （Micro channel / tube reactors specialized）
• Temperature range: -70℃ ~ +300℃
• High-performance circulation pump, more stable temperature control effect
• Wide temperature range to meet the needs of more industries
• Each device is load tested for more than 12 hours

Cooling and Heating Circulators

(Custom Designs)

• Temperature range: -45℃ ~ +250℃
• Emerson Copeland compressor, reliable quality
• Self-diagnosis function, multiple safety protection devices
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Heating Circulators

(Custom Designs)

• Temperature range: +50℃ ~ +300℃
• Large heat exchange area and fast heating speed
• Self-diagnosis function, multiple safety protection devices
• Closed circulation system, no oil mist at high temperatures
• Each device is load tested for more than 12 hours

TES Series (Temperature control for fuel and oil testing)

(Custom Designs)

• Temperature range: -85℃ ~ +250℃
• Siemens PLC controller and other brand accessories
• Self-diagnosis function, multiple safety protection devices
• Fully closed circulation system, no oil mist at high temperatures
• Each device is load tested for more than 12 hours

TCU Multi-reactors Temperature Control System

(Custom Designs)

• Temperature range: -120℃ ~ +250℃
• Sealed, repeatable temperature control
• Built-in electric heating thermal oil auxiliary system
• Add cold and heat source heat exchange modules according to needs
• Each device is load tested for more than 12 hours

Cooling Chillers                                                                                                     

Recirculating Chillers / Refrigerated Circulator

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.

Mini Chillers / Small Chillers

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.

Low Temperature Chillers

(Custom Designs)

We specialize in the production of low-temperature chillers with a temperature control range as low as -150°C, which can meet the refrigeration needs of different industries.

High Temperature Chillers

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.