Distillation Reactor Heating System

Distillation Reactor Heating System

Distillation reactor is a common production equipment, which is often used in petrochemical, pharmaceutical manufacturing and other fields. Among them, the heating system, as one of the cooling and heating methods, is widely used in distillation reactor. Next, the selection principle and relevant knowledge of the electric heating circulation device matched with the distillation reactor will be introduced in detail.

First, an overview of the distillation reactor

Distillation reactor is a kind of equipment used in the fields of deep processing petrochemical and pharmaceutical chemistry. It is used in refining, synthesis, extraction and other processes. It can realize chemical reaction and material separation, and improve product quality and production capacity. Distillation reactors are mostly used in high-temperature and high-pressure processes, which require stable environment, uniform heating and fast heating speed. The electric heating circulation device is an auxiliary equipment for temperature control.

Second, an overview of the heating system

The heating system is used in various chemical reactors. It converts electrical energy into heat energy, heats the heat transfer oil to a high temperature, and transfers the heat energy to the reactor through the heat exchanger. Compared with traditional gas heating and other methods, the electric heating circulation device has certain advantages in terms of heating efficiency and heating speed.

Third, the selection principle of electric heating circulation device and distillation reactor

1. Heating power matching

The matching of heating power should be considered when selecting and matching the electric heating circulation device and the distillation reactor.

If the heating power is too large or too small, the reaction process will be adversely affected. Usually, according to parameters such as the volume of the reactor, reaction temperature and heating speed, the electric heating circulation device with corresponding power is selected.

2. Selection of heat transfer oil

Heat transfer oil is one of the keys to the work of the heating system. Different heat transfer oils have different heating temperature ranges and properties. Before selection, the appropriate heat transfer oil should be selected according to the working conditions of the reactor and the required heating temperature.

3. Equipped with heat exchanger

In the configuration of the heating system and distillation reactor, it is also necessary to consider the configuration of the heat exchanger. The function of the heat exchanger is to transfer the heat energy after the heat transfer oil is heated to the distillation reactor to realize the heating process. Therefore, factors such as the size of the heat exchanger, the number and configuration of heating tubes, and heat exchange efficiency need to be considered when selecting equipment.

The distillation reactor and the electric heating circulation device are a pair of closely matched equipment. When selecting and matching, it is necessary to comprehensively consider and match according to different reactor parameters. Selecting a suitable electric heating circulation device can realize effective heating of the distillation reactor and improve production efficiency and product quality.

Dynamic Temperature Control Systems (Support Customization)               

Cooling and Heating Systems (SUNDI series) (Custom Designs)

Temperature Control Range: -120°C to +350°C

Application: Various Reactors (Microchannels, Glass, Jacketed Reactors, etc.), Distillation or Extraction System, Laboratory, University, Research Institute, Aerospace, Automotive Industry, Semiconductor and Electrical Test, Chemical, Pharmaceutical, Petrochemical, Biochemical, Medical, Hospital, R&D Workshop, Aerospace, Biological and Other Industries.

Cooling and Heating Systems (WTD series) (Custom Designs)

（Micro channel / tube reactors specialized）

Temperature Control Range: -70°C to +300°C

Specialized design for micro channel (small liquid holding capacity, strong heat exchange capacity, circulation system high pressure drop)

Cooling and Heating Systems (TES series) (Custom Designs)

Temperature Control Range: -85°C ~ +250°C

Temp Control Accuracy: ± 0.3°C

Cooling and Heating Machines (LTS series) (Custom Designs)

Temperature Control Range: -80°C to +80°C

It is widely used in the semiconductor process to control the temperature of the reaction chamber, the hot sink plate and the non-flammable heat transfer medium.

Cooling and Heating Circulators (Custom Designs)

Temperature Control Range: -45°C to +250°C

Application: Various Reactors (Microchannels, Glass, Jacketed Reactors, etc.), Distillation or Extraction System, Laboratory, University, Research Institute, Aerospace, Chemical, Pharmaceutical, Petrochemical, Biochemical, Medical, Hospital, R&D Workshop, Aerospace, Biological and Other Industries.

Heating Circulators (Custom Designs)

Temperature Control Range: +50°C to +300°C

Note: UC series can control the temperature of heat transfer medium. UST series can not only control the temperature of the heat transfer medium, but also control the temperature of the reaction material.

TCU Multi-reactors Temperature Control System (Custom Designs)

Temperature Control Range: -120°C to +250°C

Application: Various Reactors (Microchannels, Glass, Jacketed Reactors, etc.), Distillation or Extraction System, Laboratory, University, Research Institute, Aerospace, Chemical, Pharmaceutical, Petrochemical, Biochemical, Medical, Hospital, R&D Workshop, Aerospace, Biological and Other Industries.