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3 Cooling Methods for Energy Storage Battery Pack Thermal Management

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3 Cooling Methods for Energy Storage Battery Pack Thermal Management

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In the energy storage industry, the attention paid to thermal management is relatively high. The cooling methods of energy storage thermal management mainly include air cooling, liquid cooling, phase change cooling, and heat pipe cooling.

1. Air cooling technology

At present, air cooling technology is mainly used in container energy storage systems with low power density and communication base station energy storage systems. On the one hand, it is because the structure of the air-cooling system is simple, reliable, and easy to implement; on the other hand, because the energy storage system is not as strict as the power battery system on energy density and space, it can be obtained by increasing the number of batteries to achieve a lower working temperature. rate and heat production rate.

The air-cooled heat management system has an air-conditioning structure, including a floor-standing integrated type, a top-mounted integrated type, and a split type. The floor-standing integrated air conditioner is used in the energy storage container with reserved air-conditioning space. Usually, the air comes out from the top and is connected to the air duct inside the container to directly supply air to the battery pack accurately.

If there is no space to install an air conditioner inside the energy storage container, a top-mounted integrated air conditioner is required. The air conditioner is installed on the top of the container to cool the battery from the top.

The internal unit of the split air conditioner is installed in the battery pack, and the air is returned from the front to the back, and the air outlet of the air conditioner is connected to the air duct to directly cool the battery.

 

air cooled

 

 

2. Liquid cooling technology

The liquid cooling scheme uses cooling liquids such as water, ethanol, and silicone oil to dissipate heat through indirect contact between the evenly distributed flow guide grooves on the liquid cooling plate and the battery cells. Its advantages include:

1) Close to the heat source for effective cooling;

2) Compared with the container air-cooling solution of the same capacity, the liquid cooling system does not need to design air ducts, and is more suitable for large-scale energy storage power stations;

3) Compared with the air-cooled system, due to the reduction of the use of mechanical components such as fans, the failure rate is lower;

4) Liquid cooling has low noise and saves system power consumption;

The core of the liquid cooling system of the energy storage battery pack thermal management cooling system is the chiller and the liquid cooling plate. Among them, the chiller includes compressors, condensers, throttles, evaporators, water pumps and other components. The liquid cooling plate is to process raw materials such as copper and aluminum into corresponding plates. The production process of the liquid cooling plate is divided into needle welding, blowing, etc. Expansion, die casting, stamping, friction stir welding, etc.

With the start of new energy power stations, off-grid energy storage and other energy storage power stations with larger battery capacity and higher system power density, the energy storage system has greater energy density and calorific value, and has higher requirements on life and service life, which will promote the industry to become more Multi-turn adopts liquid cooling solution.

 

 

3. Phase change cooling

Phase change cooling is a cooling method that utilizes the phase change of phase change materials to absorb heat. The selection of phase change materials has a greater impact on the heat dissipation effect of the battery. When the selected phase change material has a larger specific heat capacity and a higher heat transfer coefficient The higher the value, the better the cooling effect under the same conditions, otherwise the worse the cooling effect.
Phase change cooling has the advantages of compact structure, low contact thermal resistance, and good cooling effect, but the phase change material itself does not have the ability to dissipate heat, and the absorbed heat needs to be exported by the liquid cooling system and air cooling system, otherwise the phase change material cannot continue to absorb heat . In addition, phase change materials take up space and are expensive.

 

Phase change cooling

 

Productos y soluciones

 

ModeloCNYL -45
Capacidad de refrigeración45KW
Precisión del control de temperatura±0,5℃ Registro de temperatura en tiempo real
Refrigerante secundarioAnticongelante de etilenglicol, diseño totalmente cerrado del sistema de circulación del refrigerante
RefrigeranteR410A
Flujo300L/min~400L/min Establecer historial de visualización
Baja presión eléctricaSchneider/Siemens
Pantalla de visualizaciónPantalla táctil en color de 7 pulgadas
Potencia380V 50HZ Elija 220V60HZ 460V 60HZ
Material de la carcasaSpray de chapa laminada en frío REL7035
Tuberías internasSUS304

 

ModeloCNYL-5CNYL-8,5
Capacidad de refrigeración5KW8,5 KW
Precisión±0,5℃ Registro de temperatura en tiempo real±0,5℃ Registro de temperatura en tiempo real
Temperatura mínima de entrada del agua15℃(Se puede personalizar según el sistema de batería)13℃(Se puede personalizar según el sistema de batería)
Detección del sensor de presión del sistemaPresión de salida de líquido, presión de entrada de líquido, presión alta y baja del sistema de refrigeración
COP*2.0*2.2
CompresorCompresor hermético (1 juego)34cm3 /revCompresor scroll totalmente cerrado (1 juego)
RefrigeranteR410AR410A
MostrarPantalla táctil en color de 7 pulgadasPantalla táctil en color de 7 pulgadas
Temperatura ambiente de funcionamiento-45℃~55℃
Rango de tensión de control18-32V18-32V
Refrigeración alta presión potencia máxima2,2 KW3,5 KW
Potencia eléctrica de entrada media de refrigeración (kW) +1,5kwfrecuencia ajustable +2kwfrecuencia ajustable
COP*2.0*2.2

 

ModeloCHDYL-4
Capacidad de refrigeración4KW
Precisión±1℃ Registro de temperatura en tiempo real
CompresorCompresor hermético (1 juego)
RefrigeranteR134A
MostrarPantalla táctil en color de 7 pulgadas
Sistema de controlPLC
ComunicaciónCAN
Temperatura ambiente de funcionamiento-45℃~55℃

 

refrigeración de acumuladores de energía

Ofrecemos diseño y fabricación de sistemas completos de control de temperatura. Desde modelos estándar hasta productos personalizados completos hasta 1000 toneladas. Nos especializamos en el servicio al cliente y nos dedicamos a ayudar a cada cliente a tener el sistema de control de temperatura óptimo para su necesidad específica.

Ofrecemos soluciones personalizadas no estándar. 

 

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