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Baterías refrigeradas por líquido

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Baterías refrigeradas por líquido

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As the main energy storage component of electric vehicles, battery modules are key components of electric vehicles and directly affect the performance of electric vehicles. During the use of the battery module, due to the certain internal resistance of the internal cells, a certain amount of heat will be generated during normal operation, causing the internal temperature of the module to rise. The normal operating temperature range of the battery core is 15~35℃. Exceeding 60℃ will cause certain safety hazards. The generation and rapid accumulation of heat will inevitably increase the internal temperature of the battery, especially when used in high temperature environments or when charging and discharging with large currents. , may trigger a violent chemical reaction inside the battery, generating a large amount of heat. If the heat does not have time to dissipate and quickly accumulates inside the battery, the battery may leak, gas, smoke, etc. In severe cases, the battery may burn violently or even explode. In order to eliminate this danger, the battery module needs to be dissipated to prevent the battery core from being in a high temperature state for a long time, which will affect the performance of the battery core and reduce the service life of the battery core.

The working principle of the liquid cooling plate is that the excess heat generated by the battery operation is transferred through contact with the surface of the plate-shaped aluminum device. The liquid cooling system utilizes the characteristics of the large heat transfer coefficient of liquid flow and relies on the liquid flow to transfer high heat, and is eventually used. The cooling liquid passing through the internal flow channel of the device is carried away.

 

Baterías refrigeradas por líquido

 

Battery modules have certain requirements for liquid cooling plates. The first is the high heat dissipation power, which can quickly take away the heat generated by the module and prevent the temperature from rising sharply; the second is high reliability. When the vehicle is walking on the road, the battery pack in working condition must undergo various environmental tests and vibrations. , impact, high and low temperature and other relatively harsh working environments, the working voltage of the power battery pack can easily reach several hundred volts, and the leakage of coolant will become a very serious problem. Even if a coolant with good insulation performance is used, it will encounter external substances. After being doped, its insulation performance will be immediately reduced, causing certain safety risks. Therefore, the reliability of the sealing of the liquid cooling plate is very important; in addition, the heat dissipation design must be precise to avoid excessive temperature differences within the system and the impact of the operating temperature on the battery. The performance and aging of the battery have a very important impact; the last is the weight requirement. The battery pack currently focuses on lightweighting, which requires every component in the pack to be lightweight. If the liquid cooling plate takes up too much weight, It will directly affect the energy density of the battery module, which is unacceptable.

In response to the above problems, liquid cooling plates generally use copper tubes buried in aluminum substrates during the design process. That is, the aluminum substrate is machined and milled with computer numerical control technology, and then a stamping machine is used to press the bent copper tubes onto the aluminum substrate. Perform brazing welding. This design, on the one hand, reduces the weight of aluminum and controls costs, and on the other hand, makes full use of the high thermal conductivity of copper tubes. Finally, two inlets and outlets are set up to inject the corresponding liquid refrigerant, usually water or a mixture of water and organic alcohol (alcohol can prevent water from freezing at low temperatures), and the water pump controls the circulation of the liquid. Water or a mixture of it and organic alcohol is used as a liquid cooling agent because in physics, the thermal conductivity coefficient and specific heat capacity of water are much larger than that of air, the heat conduction speed is fast, and the temperature rise is relatively slow, so water is a relatively Ideal heat dissipation medium. In the battery pack, because depending on the environment, water is easy to freeze when a low temperature environment occurs, which is very detrimental to heat dissipation. In order to solve this problem, a mixture ratio of water and organic alcohol is generally used as the refrigerant, and the results are very good. verification.

Liquid cooling refers to the cooling liquid that passes through the internal cooling pipes and cold plates of the battery pack to take away the heat generated by the battery during operation to reduce the temperature of the battery. The advantages are its high heat transfer coefficient, large thermal energy, fast cooling efficiency, and remarkable battery consistency. The disadvantage is that because the liquid exists inside, the safety performance is relatively high in a sealed space. Compared with air cooling and natural cooling, the cost is also relatively low.

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Enfriadoras de precisión / Enfriadoras pequeñasEnfriadoras de precisión / Enfriadoras pequeñas

(Diseños a medida)

El enfriador puede utilizarse ampliamente en diversas industrias y laboratorios, y admite diseños personalizados.

Temperatura -18°C ~ +30°C Serie +5°C ~ +35°C
Capacidad de refrigeración0,35 ~ 0,9 kW1,8 ~ 50 kW

 


 

enfriador de recirculación

Enfriadoras de recirculación

(Diseños a medida)

Nuestro enfriador de recirculación adopta tecnología de refrigeración de baja temperatura, la temperatura es tan baja como -120℃, y varios accesorios son personalizables.

Temperatura Serie -25°C ~ +30°C Serie -45°C ~ +30°C Serie -60°C ~ -20°C Serie -80°C ~ -20°C Serie -120°C ~ -70°C
Capacidad de refrigeración0,8 ~ 30 kW0,75 ~ 12 kW0,4 ~ 6kW0,2 ~ 6kW0,3 ~ 5kW

 


 

refrigerador de baja temperatura

Refrigeradores de baja temperatura

(Diseños a medida)

Estamos especializados en la producción de refrigeradores de baja temperatura con un rango de control de temperatura de hasta -150°C, que pueden satisfacer las necesidades de refrigeración de diferentes industrias.

Temperatura Serie -25°C ~ -5°C Serie -45°C ~ -10°C Serie -60°C ~ -10°C Serie -80°C ~ -30°CSerie -110°C ~ -50°C Serie -150°C ~ -110°C
Capacidad de refrigeración12 ~ 360 kW6 ~ 180 kW6 ~ 180 kW4 ~ 180kW2 ~ 120kW2,5 ~ 11 kW

 


 

Enfriadoras para pruebas en automoción

(Diseños a medida)

Simulación de temperatura para pruebas de calidad de vehículos: prueba de duración de baterías, banco de pruebas de inyectores/motores de combustible, prueba de airbags, banco de pruebas de componentes, etc.

 

 


 

Enfriadoras para semiconductores

(Diseños a medida)

Adecuado para el control preciso de la temperatura de los componentes electrónicos. En la fabricación de componentes electrónicos semiconductores para entornos adversos, las fases de ensamblaje de embalajes de CI y de pruebas de ingeniería y producción incluyen pruebas térmicas electrónicas y otras simulaciones de pruebas ambientales.

 


 

Enfriadoras para almacenamiento de energía

 

Refrigeración líquida para sistemas de almacenamiento de energía en baterías

(Diseños a medida)

 

 

 

 

TiposPara estación de conversiónPara batería de almacenamiento de energíaPara estación de carga
Capacidad de refrigeración45 kW5 ~ 8,5 kW4kW

 


 

unidad de distribución de refrigerante

 

Serie ZLFQ

(Diseños a medida)

Unidad de distribución de refrigerante

El equipo de refrigeración líquida es adecuado para pruebas de semiconductores, pruebas de temperatura constante de equipos electrónicos, infraestructura de soporte de servidores de refrigeración y otros lugares de control de temperatura de fluidos.

 

 

Temperatura +5°C ~ +35°C +5°C ~ +35°C
Capacidad de refrigeración15 ~ 150 kW200 ~ 500 kW

 


 

mandril térmico

 

Serie de mandriles térmicos MD

(Diseños a medida)

Se utiliza para probar dispositivos de radiofrecuencia y dispositivos de potencia de alta densidad (IGBT y MOSFET), y también puede utilizarse para el enfriamiento rápido de paneles planos de laboratorio (plasma, productos biológicos, baterías), etc.

 

 

Temperatura -75°C ~ +225°C
Precisión de la temperatura±0.1℃

 


refrigeradores de tornillo

 

Refrigeradores de tornillo (Diseños a medida)

Refrigeradores de tornillo de baja temperatura y refrigeradores de tornillo a temperatura ambiente

 

 

Temperatura +5°C ~ +30°C +5°C ~ +30°C +5°C ~ +30°C +5°C ~ +30°C -25°C ~ +5°C -25°C ~ +5°C
Capacidad de refrigeración107 ~ 1027 kW (compresor único)299 ~ 2134 kW (compresor doble)98 ~ 934 kW (compresor único)272 ~ 1940 kW (compresor doble)48 ~ 467 kW (un compresor)51 ~ 497 kW (compresor único)

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