Emulsifier Heating Process

Contattateci oggi stesso per la soluzione di controllo della temperatura perfetta

In fluid mixing industrial production, most powder-liquid, solid-liquid, and liquid-liquid mixing require multiple processes of mechanical equipment to meet the required standards of the product. These processing steps often include: heating, dissolving, dispersing, stirring, homogenizing, emulsifying, sterilization, cooling, etc. Except for some cold-processed products, most products require a heating process during the mixing process. The heating process often requires the product to be fine, uniform, well dispersed, stable, etc. The heated materials of thermal processing products can be better sheared, homogenized and emulsified, allowing the product quality to reach a better state.

What are the heating methods of emulsifier?

1. Electric heating method

Among the emulsifier heating methods, electric heating is a common heating method. The electric heating method usually uses an electric heating rod installed in the emulsification tank to heat the medium in the interlayer of the emulsification tank: water or thermal oil. After the medium is heated, it transfers heat to the materials in the emulsification tank. The electric heating emulsifier has a fast heat transfer speed and uses a thermocouple to measure the temperature and connect it to a temperature controller to measure and control the temperature. The temperature control is adjustable and convenient; the temperature measurement is accurate. This heating method is convenient, hygienic, economical, safe and has a long heat preservation time.

2. Steam heating method

In some large-scale emulsifier equipment, or in situations where the process has temperature or other requirements, steam heating is often used to heat the materials. This heating method usually requires the customer to have a steam source, such as an industrial boiler. If there is no steam source, additional steam generator equipment is required to generate steam in advance through electrical heating for reuse. This heating method has fast heating speed, easy use and cooling, and can also be used for steam sterilization process. However, since this heating method creates pressure on the emulsification pot of the high-shear vacuum homogenizing emulsifier, it is often necessary to heat the pot with steam into the pressure vessel through an enterprise with a pressure vessel license to ensure production safety. Therefore, this heating method is relatively expensive.

In the production process of some products, standard electric heating and steam heating cannot meet the temperature requirements. External heating equipment can also be optional, such as external mold temperature controllers, chillers and other auxiliary equipment. To sum up, generally speaking, electric heating emulsifiers are more economical and affordable, and the heating effect and other aspects are guaranteed. From the perspective of cost, electric heating is more practical and therefore has a wider range of uses. Steam heating emulsifier is suitable for situations with large-scale output or special process requirements. In the production of products in some industries, especially the pharmaceutical industry that requires steam sterilization, steam heating is also commonly used.

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Sistemi di raffreddamento e riscaldamento (serie SUNDI)

(Disegni personalizzati)

Intervallo di controllo della temperatura: da -120°C a +350°C

Applicazioni: Vari reattori (microcanali, vetro, reattori con rivestimento, ecc.), sistema di distillazione o estrazione, laboratorio, università, istituto di ricerca, industria aerospaziale, automobilistica, test di semiconduttori ed elettrici, chimica, farmaceutica, petrolchimica, biochimica, medica, ospedaliera, officina di ricerca e sviluppo, aerospaziale, biologica e altre industrie.

Sistemi di raffreddamento e riscaldamento (serie WTD)

(Disegni personalizzati)

(Micro reattori a canale/tubo specializzati)

Intervallo di controllo della temperatura: da -70°C a +300°C

Design specializzato per il microcanale (piccola capacità di contenimento del liquido, forte capacità di scambio termico, elevata perdita di carico del sistema di circolazione)

Circolatori di raffreddamento e riscaldamento

(Disegni personalizzati)

Intervallo di controllo della temperatura: da -45°C a +250°C

Applicazioni: Vari reattori (microcanali, vetro, reattori a camicia, ecc.), sistemi di distillazione o estrazione, laboratori, università, istituti di ricerca, industria aerospaziale, chimica, farmaceutica, petrolchimica, biochimica, medica, ospedaliera, officina di ricerca e sviluppo, aerospaziale, biologica e altre industrie.

Circolatori di riscaldamento

(Disegni personalizzati)

Intervallo di controllo della temperatura: Da +50°C a +300°C

Nota: la serie UC può controllare la temperatura del mezzo di trasferimento del calore. La serie UST può controllare non solo la temperatura del mezzo di trasferimento del calore, ma anche quella del materiale di reazione.