Stirred Reactor Temperature Control

In many fields such as chemical industry, pharmaceutical industry, and new materials, stirred reactor is the core equipment for chemical reaction. The accuracy of its temperature control is directly related to product quality, production efficiency, and even operation safety. With the rapid development of automation and intelligent technology, the intelligent temperature control system of reactor has emerged as the times require, becoming an important guarantee to ensure that the chemical reaction process is both efficient and safe.

Composition and principle of stirred reactor temperature control

Stirred reactor temperature control usually consists of temperature sensor, controller, actuator (such as heater and cooling device) and software management system. The temperature sensor monitors the temperature change of the reaction material in real time, and the data is transmitted to the central controller via the signal line. The controller quickly calculates the required heating or cooling energy according to the preset temperature curve and current temperature feedback, and instructs the actuator to perform the corresponding operation. This process realizes the dynamic and precise control of the temperature in the reactor.

Advantages of stirred reactor temperature control

Improved safety

Safety is the primary consideration in chemical production. The intelligent temperature control system ensures worry-free operation through multiple safety mechanisms. First of all, the system has built-in over-temperature and over-pressure protection functions. Once an abnormal situation is detected, emergency measures are immediately initiated, such as cutting off the heating source, starting the cooling system, and even emergency parking to prevent accidents. Secondly, the system supports remote monitoring and alarm. Even under off-site conditions, operators can obtain equipment status information in time and respond quickly to potential risks. In addition, the intelligent system can also record historical data of temperature control, provide a basis for analyzing process and optimizing operating parameters, and improve safety from the source.

Efficiency optimization

While pursuing safe production, the intelligent temperature control system significantly improves reaction efficiency and product quality. By accurately controlling the reaction temperature, the reaction rate can be accelerated, the reaction cycle can be shortened, and production efficiency can be improved. More importantly, a stable temperature environment helps to reduce side reactions and improve the purity and yield of products, which is particularly important for the synthesis of high value-added chemicals. Intelligent algorithms can also automatically adjust temperature control strategies according to the reaction process to reduce energy waste.

Human-computer interaction and remote control

Modern intelligent temperature control systems also emphasize good human-computer interaction experience. The touch screen operation interface is intuitive and easy to understand, allowing operators to quickly set parameters and monitor status, and even complex temperature control programs can be easily managed. Combined with cloud computing and Internet of Things technology, remote control becomes possible. Whether it is adjusting the temperature set point or monitoring the progress of the reaction, it can be completed anywhere with a network connection, which improves management flexibility and efficiency.

Stirred reactor temperature control is gradually becoming an indispensable part of modern chemical production with its excellent safety performance and temperature control capabilities. It not only ensures the safety and stability of the production process, but also promotes the utilization of resources through refined management, and promotes the intelligent and green process of the chemical industry. With the continuous iteration and innovation of technology, the future reactor temperature control system will be more intelligent, opening a new chapter for the development of the chemical industry.

We provide complete temperature control systems design and manufacturing. From standard models to complete customized products. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

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1.Cooling and Heating Systems

冷暖房システム (SUNDIシリーズ)

（カスタムデザイン）

• 温度範囲：-120℃〜+350
• 高精度でインテリジェントな温度制御
• 冷却能力：0.5kW～1200kW
• 熱流体の寿命を延ばす完全密閉システム
• 各装置は12時間以上の負荷テストを実施

冷暖房サーキュレーター

（カスタムデザイン）

• 温度範囲：-45℃〜+250
• エマソンのコープランドコンプレッサー、信頼できる品質
• 自己診断機能、複数の安全保護装置
• 熱流体の寿命を延ばす完全密閉システム
• 各装置は12時間以上の負荷テストを実施

冷暖房システム（WTDシリーズ）

（カスタムデザイン）

• （マイクロチャンネル・チューブリアクター特化型）
• 温度範囲：-70℃〜+300
• 高性能循環ポンプ、より安定した温度制御効果
• 幅広い温度範囲で、より多くの業界のニーズに対応
• 各装置は12時間以上の負荷テストを実施

TCU マルチリアクター温度制御システム

（カスタムデザイン）

• 温度範囲：-120℃〜+250
• 密閉された再現可能な温度制御
• 電気暖房熱油補助システム内蔵
• ニーズに応じて冷熱・熱源熱交換モジュールを追加する
• 各装置は12時間以上の負荷テストを実施

2.Cooling Chillers

Low Temperature/Cryogenic Chillers (Water Cooled)

（カスタムデザイン）

• 温度範囲：-150℃〜-5
• 国際ブランドのコンプレッサー、高い冷却効率
• 二次サブクーリング技術、速い冷却速度
• 自動化された制御と操作、効率的で省エネ
• 各装置は12時間以上の負荷テストを実施

Six product series

Recirculating Chiller/Refrigerated Circulator (Air Cooled)

（カスタムデザイン）

• 温度範囲：-120℃〜+30
• 国際ブランドのコンプレッサー、カスケード冷凍技術
• エチレングリコールまたはエチレングリコールと水の混合物を使用する。
• 培地の純度を保証する完全密封設計
• 各装置は12時間以上の負荷テストを実施

Five product series

Small Chillers / Mini Chillers

（カスタムデザイン）

• 温度範囲：-18℃〜+35
• 国際ブランドのコンプレッサー、安定した性能
• マイコンコントローラー、調整ユニット0.1
• 省エネ、高い温度制御精度
• 各装置は12時間以上の負荷テストを実施

Two product series

高温チラー

（カスタムデザイン）

• 温度範囲：-100℃〜+80
• 国際ブランドのコンプレッサーとその他のアクセサリー
• 培地の純度を保証する完全密封設計
• PLC プログラマブルコントローラ
• 各装置は12時間以上の負荷テストを実施

Five product series