Stirred Reactor Temperature Control

In many fields such as chemical industry, pharmaceutical industry, and new materials, stirred reactor is the core equipment for chemical reaction. The accuracy of its temperature control is directly related to product quality, production efficiency, and even operation safety. With the rapid development of automation and intelligent technology, the intelligent temperature control system of reactor has emerged as the times require, becoming an important guarantee to ensure that the chemical reaction process is both efficient and safe.

Composition and principle of stirred reactor temperature control

Stirred reactor temperature control usually consists of temperature sensor, controller, actuator (such as heater and cooling device) and software management system. The temperature sensor monitors the temperature change of the reaction material in real time, and the data is transmitted to the central controller via the signal line. The controller quickly calculates the required heating or cooling energy according to the preset temperature curve and current temperature feedback, and instructs the actuator to perform the corresponding operation. This process realizes the dynamic and precise control of the temperature in the reactor.

Advantages of stirred reactor temperature control

Improved safety

Safety is the primary consideration in chemical production. The intelligent temperature control system ensures worry-free operation through multiple safety mechanisms. First of all, the system has built-in over-temperature and over-pressure protection functions. Once an abnormal situation is detected, emergency measures are immediately initiated, such as cutting off the heating source, starting the cooling system, and even emergency parking to prevent accidents. Secondly, the system supports remote monitoring and alarm. Even under off-site conditions, operators can obtain equipment status information in time and respond quickly to potential risks. In addition, the intelligent system can also record historical data of temperature control, provide a basis for analyzing process and optimizing operating parameters, and improve safety from the source.

Efficiency optimization

While pursuing safe production, the intelligent temperature control system significantly improves reaction efficiency and product quality. By accurately controlling the reaction temperature, the reaction rate can be accelerated, the reaction cycle can be shortened, and production efficiency can be improved. More importantly, a stable temperature environment helps to reduce side reactions and improve the purity and yield of products, which is particularly important for the synthesis of high value-added chemicals. Intelligent algorithms can also automatically adjust temperature control strategies according to the reaction process to reduce energy waste.

Human-computer interaction and remote control

Modern intelligent temperature control systems also emphasize good human-computer interaction experience. The touch screen operation interface is intuitive and easy to understand, allowing operators to quickly set parameters and monitor status, and even complex temperature control programs can be easily managed. Combined with cloud computing and Internet of Things technology, remote control becomes possible. Whether it is adjusting the temperature set point or monitoring the progress of the reaction, it can be completed anywhere with a network connection, which improves management flexibility and efficiency.

Stirred reactor temperature control is gradually becoming an indispensable part of modern chemical production with its excellent safety performance and temperature control capabilities. It not only ensures the safety and stability of the production process, but also promotes the utilization of resources through refined management, and promotes the intelligent and green process of the chemical industry. With the continuous iteration and innovation of technology, the future reactor temperature control system will be more intelligent, opening a new chapter for the development of the chemical industry.

We provide complete temperature control systems design and manufacturing. From standard models to complete customized products. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

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1.Cooling and Heating Systems

냉난방 시스템(SUNDI 시리즈)

(사용자 지정 디자인)

• 온도 범위: -120℃ ~ +350℃
• 고정밀, 지능형 온도 제어
• 냉각 용량: 0.5kW ~ 1200kW
• 열 유체의 수명을 연장하는 완전 밀폐형 시스템
• 각 장치는 12시간 이상 부하 테스트를 거칩니다.

냉각 및 난방 서큘레이터

(사용자 지정 디자인)

• 온도 범위: -45℃ ~ +250℃
• 에머슨 코플랜드 컴프레서, 신뢰할 수 있는 품질
• 자가 진단 기능, 다중 안전 보호 장치
• 열 유체의 수명을 연장하는 완전 밀폐형 시스템
• 각 장치는 12시간 이상 부하 테스트를 거칩니다.

냉각 및 난방 시스템(WTD 시리즈)

(사용자 지정 디자인)

• (마이크로 채널/튜브 리액터 전문)
• 온도 범위: -70℃ ~ +300℃
• 고성능 순환 펌프, 보다 안정적인 온도 제어 효과
• 더 많은 산업의 요구를 충족하는 넓은 온도 범위
• 각 장치는 12시간 이상 부하 테스트를 거칩니다.

TCU 멀티 리액터 온도 제어 시스템

(사용자 지정 디자인)

• 온도 범위: -120℃ ~ +250℃
• 밀폐된 반복 가능한 온도 제어
• 내장형 전기 난방 열유 보조 시스템
• 필요에 따라 냉기 및 열원 열교환 모듈 추가
• 각 장치는 12시간 이상 부하 테스트를 거칩니다.

2.Cooling Chillers

Low Temperature/Cryogenic Chillers (Water Cooled)

(사용자 지정 디자인)

• 온도 범위: -150℃ ~ -5℃
• 국제 브랜드 컴프레서, 높은 냉각 효율
• 2차 과냉각 기술, 빠른 냉각 속도
• 자동화된 제어 및 운영, 효율적이고 에너지 절약형
• 각 장치는 12시간 이상 부하 테스트를 거칩니다.

Six product series

Recirculating Chiller/Refrigerated Circulator (Air Cooled)

(사용자 지정 디자인)

• 온도 범위: -120℃ ~ +30℃
• 세계적인 브랜드 컴프레서, 캐스케이드 냉동 기술
• 에틸렌글리콜 또는 에틸렌글리콜과 물의 혼합물을 사용합니다.
• 매체의 순도를 보장하는 완전 밀폐형 디자인
• 각 장치는 12시간 이상 부하 테스트를 거칩니다.

Five product series

Small Chillers / Mini Chillers

(사용자 지정 디자인)

• 온도 범위: -18℃ ~ +35℃
• 세계적인 브랜드 압축기, 안정적인 성능
• 마이크로컴퓨터 컨트롤러, 조정 장치 0.1℃
• 에너지 절약, 높은 온도 제어 정확도
• 각 장치는 12시간 이상 부하 테스트를 거칩니다.

Two product series

고온 냉각기

(사용자 지정 디자인)

• 온도 범위: -100℃ ~ +80℃
• 국제 브랜드 컴프레서 및 기타 액세서리
• 매체의 순도를 보장하는 완전 밀폐형 디자인
• PLC 프로그래밍 가능 컨트롤러
• 각 장치는 12시간 이상 부하 테스트를 거칩니다.

Five product series