Process Cooling and Heating Systems for Jacketed Glass Reactors

Process cooling and heating systems, when applied to jacketed glass reactors, can efficiently meet the stringent requirements for temperature control in experiments or production. The jacket design allows the medium (usually water or oil) to circulate around the outer wall of the reactor to achieve more uniform and efficient heat exchange.

Advantages and features of process cooling and heating systems:

1. Efficient heat transfer: The jacket structure increases the heat exchange area, making heat transfer more rapid and uniform, especially suitable for reactions that require rapid heating or cooling.

2. Temperature uniformity: By circulating the medium, a more uniform temperature field can be created in the reactor, reducing local overheating or overcooling, which is particularly beneficial for temperature-sensitive chemical reactions.

3. Improved safety: The reaction materials are isolated from the heating or cooling medium, reducing the risk of leakage, and the jacket layer can also serve as an additional safety barrier.

4. Flexibility: The type of circulating medium (such as water, oil or other special heat transfer fluids) and the temperature of the medium can be adjusted according to specific needs to achieve a wider temperature control range.

5. Easy maintenance and cleaning: Compared with direct heating or cooling, the jacket design is more convenient for system maintenance and cleaning inside the reactor.

Selection and application considerations of process refrigeration and heating systems:

Compatibility confirmation: Make sure that the selected refrigeration and heating system matches the design specifications of the jacketed glass reactor, including interface size, material compatibility, etc.

Control system selection: Choose a system with a high-precision temperature controller that supports programmable control and adapts to complex temperature change requirements.

Energy efficiency considerations: Prioritize energy-efficient systems, especially in situations where long-term operation is required, which can significantly reduce energy costs.

Safety standards: Comply with relevant industry safety standards and have necessary safety control and alarm functions, such as over-temperature protection and low liquid level alarm.

For the process refrigeration and heating system of the jacketed glass reactor, close communication with the supplier and providing accurate usage conditions and expected performance indicators are key steps to obtain the most suitable solution. If you are in the system selection stage, encounter specific technical difficulties or want to learn more about the performance of a certain system, please share more information and I will provide you with further professional advice and guidance based on these details.

We provide complete temperature control systems design and manufacturing. From standard models to complete customized products. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

We provide non-standard customized solutions. Both single cooling chillers and cooling & heating combo units are available.

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1.Cooling and Heating Systems

Cooling and Heating Systems (SUNDI series)

(Custom Designs)

• Temperature range: -120℃ ~ +350℃
• High-precision, intelligent temperature control
• Cooling capacity: 0.5kW ~ 1200kW
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Cooling and Heating Circulators

(Custom Designs)

• Temperature range: -45℃ ~ +250℃
• Emerson Copeland compressor, reliable quality
• Self-diagnosis function, multiple safety protection devices
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Cooling and Heating Systems (WTD series)

(Custom Designs)

• （Micro channel / tube reactors specialized）
• Temperature range: -70℃ ~ +300℃
• High-performance circulation pump, more stable temperature control effect
• Wide temperature range to meet the needs of more industries
• Each device is load tested for more than 12 hours

TCU Multi-reactors Temperature Control System

(Custom Designs)

• Temperature range: -120℃ ~ +250℃
• Sealed, repeatable temperature control
• Built-in electric heating thermal oil auxiliary system
• Add cold and heat source heat exchange modules according to needs
• Each device is load tested for more than 12 hours

2.Cooling Chillers

Low Temperature/Cryogenic Chillers (Water Cooled)

(Custom Designs)

• Temperature range: -150℃ ~ -5℃
• International brand compressor, high cooling efficiency
• Secondary subcooling technology, fast cooling speed
• Automated control and operation, efficient and energy-saving
• Each device is load tested for more than 12 hours

Six product series

Recirculating Chiller/Refrigerated Circulator (Air Cooled)

(Custom Designs)

• Temperature range: -120℃ ~ +30℃
• International brand compressor, cascade refrigeration technology
• Use ethylene glycol or a mixture of ethylene glycol and water
• Fully sealed design to ensure the purity of the medium
• Each device is load tested for more than 12 hours

Five product series

Small Chillers / Mini Chillers

(Custom Designs)

• Temperature range: -18℃ ~ +35℃
• International brand compressor, stable performance
• Microcomputer controller, adjustment unit 0.1℃
• Energy saving, high temperature control accuracy
• Each device is load tested for more than 12 hours

Two product series

High Temperature Chillers

(Custom Designs)

• Temperature range: -100℃ ~ +80℃
• International brand compressors and other accessories
• Fully sealed design to ensure the purity of the medium
• PLC programmable controller
• Each device is load tested for more than 12 hours

Five product series