Stirred Reactor Temperature Control

In many fields such as chemical industry, pharmaceutical industry, and new materials, stirred reactor is the core equipment for chemical reaction. The accuracy of its temperature control is directly related to product quality, production efficiency, and even operation safety. With the rapid development of automation and intelligent technology, the intelligent temperature control system of reactor has emerged as the times require, becoming an important guarantee to ensure that the chemical reaction process is both efficient and safe.

Composition and principle of stirred reactor temperature control

Stirred reactor temperature control usually consists of temperature sensor, controller, actuator (such as heater and cooling device) and software management system. The temperature sensor monitors the temperature change of the reaction material in real time, and the data is transmitted to the central controller via the signal line. The controller quickly calculates the required heating or cooling energy according to the preset temperature curve and current temperature feedback, and instructs the actuator to perform the corresponding operation. This process realizes the dynamic and precise control of the temperature in the reactor.

Advantages of stirred reactor temperature control

Improved safety

Safety is the primary consideration in chemical production. The intelligent temperature control system ensures worry-free operation through multiple safety mechanisms. First of all, the system has built-in over-temperature and over-pressure protection functions. Once an abnormal situation is detected, emergency measures are immediately initiated, such as cutting off the heating source, starting the cooling system, and even emergency parking to prevent accidents. Secondly, the system supports remote monitoring and alarm. Even under off-site conditions, operators can obtain equipment status information in time and respond quickly to potential risks. In addition, the intelligent system can also record historical data of temperature control, provide a basis for analyzing process and optimizing operating parameters, and improve safety from the source.

Efficiency optimization

While pursuing safe production, the intelligent temperature control system significantly improves reaction efficiency and product quality. By accurately controlling the reaction temperature, the reaction rate can be accelerated, the reaction cycle can be shortened, and production efficiency can be improved. More importantly, a stable temperature environment helps to reduce side reactions and improve the purity and yield of products, which is particularly important for the synthesis of high value-added chemicals. Intelligent algorithms can also automatically adjust temperature control strategies according to the reaction process to reduce energy waste.

Human-computer interaction and remote control

Modern intelligent temperature control systems also emphasize good human-computer interaction experience. The touch screen operation interface is intuitive and easy to understand, allowing operators to quickly set parameters and monitor status, and even complex temperature control programs can be easily managed. Combined with cloud computing and Internet of Things technology, remote control becomes possible. Whether it is adjusting the temperature set point or monitoring the progress of the reaction, it can be completed anywhere with a network connection, which improves management flexibility and efficiency.

Stirred reactor temperature control is gradually becoming an indispensable part of modern chemical production with its excellent safety performance and temperature control capabilities. It not only ensures the safety and stability of the production process, but also promotes the utilization of resources through refined management, and promotes the intelligent and green process of the chemical industry. With the continuous iteration and innovation of technology, the future reactor temperature control system will be more intelligent, opening a new chapter for the development of the chemical industry.

We provide complete temperature control systems design and manufacturing. From standard models to complete customized products. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

Fornecemos soluções personalizadas não padronizadas. Estão disponíveis chillers de refrigeração simples e unidades combinadas de refrigeração e aquecimento.

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1.Cooling and Heating Systems

Sistemas de arrefecimento e aquecimento (série SUNDI)

(Desenhos personalizados)

• Faixa de temperatura: -120℃ ~ +350℃
• Controlo de temperatura inteligente e de alta precisão
• Capacidade de arrefecimento: 0,5kW ~ 1200kW
• Sistema totalmente fechado para prolongar a vida útil do fluido térmico
• Cada dispositivo é submetido a um teste de carga durante mais de 12 horas

Circuladores de arrefecimento e aquecimento

(Desenhos personalizados)

• Faixa de temperatura: -45℃ ~ +250℃
• Compressor Emerson Copeland, qualidade fiável
• Função de auto-diagnóstico, vários dispositivos de proteção de segurança
• Sistema totalmente fechado para prolongar a vida útil do fluido térmico
• Cada dispositivo é submetido a um teste de carga durante mais de 12 horas

Sistemas de arrefecimento e aquecimento (série WTD)

(Desenhos personalizados)

• （Reactores de canal micro / tubo especializados）
• Faixa de temperatura: -70℃ ~ +300℃
• Bomba de circulação de alto desempenho, efeito de controlo de temperatura mais estável
• Ampla gama de temperaturas para satisfazer as necessidades de mais indústrias
• Cada dispositivo é submetido a um teste de carga durante mais de 12 horas

TCU Sistema de controlo da temperatura de multi-reactores

(Desenhos personalizados)

• Faixa de temperatura: -120℃ ~ +250℃
• Controlo de temperatura selado e repetível
• Sistema auxiliar de aquecimento elétrico a óleo térmico incorporado
• Adicionar módulos de permuta de calor de fonte fria e quente de acordo com as necessidades
• Cada dispositivo é submetido a um teste de carga durante mais de 12 horas

2.Cooling Chillers

Low Temperature/Cryogenic Chillers (Water Cooled)

(Desenhos personalizados)

• Faixa de temperatura: -150℃ ~ -5℃
• Compressor de marca internacional, elevada eficiência de arrefecimento
• Tecnologia de sub-arrefecimento secundário, velocidade de arrefecimento rápida
• Controlo e operação automatizados, eficientes e economizadores de energia
• Cada dispositivo é submetido a um teste de carga durante mais de 12 horas

Six product series

Recirculating Chiller/Refrigerated Circulator (Air Cooled)

(Desenhos personalizados)

• Faixa de temperatura: -120℃ ~ +30℃
• Compressor de marca internacional, tecnologia de refrigeração em cascata
• Utilizar etilenoglicol ou uma mistura de etilenoglicol e água
• Design totalmente selado para garantir a pureza do meio
• Cada dispositivo é submetido a um teste de carga durante mais de 12 horas

Five product series

Small Chillers / Mini Chillers

(Desenhos personalizados)

• Faixa de temperatura: -18℃ ~ +35℃
• Compressor de marca internacional, desempenho estável
• Controlador de microcomputador, unidade de ajuste 0.1℃
• Poupança de energia, elevada precisão no controlo da temperatura
• Cada dispositivo é submetido a um teste de carga durante mais de 12 horas

Two product series

Chillers de alta temperatura

(Desenhos personalizados)

• Faixa de temperatura: -100℃ ~ +80℃
• Compressores de marcas internacionais e outros acessórios
• Design totalmente selado para garantir a pureza do meio
• Controlador programável PLC
• Cada dispositivo é submetido a um teste de carga durante mais de 12 horas

Five product series