Temperature Control in a Batch Reactor

Batch reactor is a commonly used equipment in industrial production, which is used to control and operate chemical reaction processes. In the reaction process, accurate control of temperature is crucial to the results. In order to improve the convenience of operation and the stability of the experiment, the reactor automation control system came into being.

Advantages of temperature control in a batch reactor

Selection and arrangement of temperature sensors

In the reactor automation control system, the temperature sensor is one of the key components to achieve precise temperature control. It is very important to select a suitable temperature sensor according to the size and characteristics of the reactor. Common temperature sensors include thermocouples and thermistors. At the same time, when arranging sensors, the temperature difference at different positions in the reactor should be considered, and the sensor position should be arranged reasonably to achieve comprehensive monitoring.

Optimization of control algorithm

Accurate temperature control requires the support of a reasonable control algorithm. PID control is one of the commonly used temperature control algorithms, which achieves temperature stability by continuously adjusting the heating and cooling equipment of the reactor. In order to improve the accuracy and response speed of temperature control, an adaptive PID control algorithm can be used to automatically adjust the PID parameters according to the real-time temperature changes in the reactor.

Optimization of temperature control device

The temperature control device in the reactor automation control system is another important component to achieve precise temperature control. Traditional temperature control devices usually use a combination of heaters and coolers, but this method has limited control accuracy. Modern reactor automation control systems use advanced heating and cooling devices, such as electric heaters and compressors, to achieve precise temperature control by accurately controlling the current and pressure.

Real-time monitoring and data recording

Real-time monitoring and data recording are one of the key functions of reactor automation control systems. By transmitting temperature data to the monitoring equipment in real time, operators can keep abreast of temperature changes during the reaction process and make corresponding adjustments. At the same time, the system can also record and save historical temperature data for subsequent analysis and research.

We provide complete temperature control systems design and manufacturing. From standard models to complete customized products. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

We provide non-standard customized solutions. Both single cooling chillers and cooling & heating combo units are available.

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1.Cooling and Heating Systems

Cooling and Heating Systems (SUNDI series)

(Custom Designs)

• Temperature range: -120℃ ~ +350℃
• High-precision, intelligent temperature control
• Cooling capacity: 0.5kW ~ 1200kW
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Cooling and Heating Circulators

(Custom Designs)

• Temperature range: -45℃ ~ +250℃
• Emerson Copeland compressor, reliable quality
• Self-diagnosis function, multiple safety protection devices
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Cooling and Heating Systems (WTD series)

(Custom Designs)

• （Micro channel / tube reactors specialized）
• Temperature range: -70℃ ~ +300℃
• High-performance circulation pump, more stable temperature control effect
• Wide temperature range to meet the needs of more industries
• Each device is load tested for more than 12 hours

TCU Multi-reactors Temperature Control System

(Custom Designs)

• Temperature range: -120℃ ~ +250℃
• Sealed, repeatable temperature control
• Built-in electric heating thermal oil auxiliary system
• Add cold and heat source heat exchange modules according to needs
• Each device is load tested for more than 12 hours

2.Cooling Chillers

Low Temperature/Cryogenic Chillers (Water Cooled)

(Custom Designs)

• Temperature range: -150℃ ~ -5℃
• International brand compressor, high cooling efficiency
• Secondary subcooling technology, fast cooling speed
• Automated control and operation, efficient and energy-saving
• Each device is load tested for more than 12 hours

Six product series

Recirculating Chiller/Refrigerated Circulator (Air Cooled)

(Custom Designs)

• Temperature range: -120℃ ~ +30℃
• International brand compressor, cascade refrigeration technology
• Use ethylene glycol or a mixture of ethylene glycol and water
• Fully sealed design to ensure the purity of the medium
• Each device is load tested for more than 12 hours

Five product series

Small Chillers / Mini Chillers

(Custom Designs)

• Temperature range: -18℃ ~ +35℃
• International brand compressor, stable performance
• Microcomputer controller, adjustment unit 0.1℃
• Energy saving, high temperature control accuracy
• Each device is load tested for more than 12 hours

Two product series

High Temperature Chillers

(Custom Designs)

• Temperature range: -100℃ ~ +80℃
• International brand compressors and other accessories
• Fully sealed design to ensure the purity of the medium
• PLC programmable controller
• Each device is load tested for more than 12 hours

Five product series