Temperature Control Unit TCU for Reactor
The application of temperature control unit (TCU) in chemical reactor is crucial. It is responsible for maintaining the stability of the temperature inside the reactor to ensure that the chemical reaction is carried out efficiently and safely under predetermined conditions. The following are some key functions and features of TCU in chemical reactor:
1. Accurate temperature control: TCU monitors the temperature inside the reactor in real time through the built-in temperature sensor, and automatically adjusts the heating or cooling system according to the preset temperature curve to ensure that the temperature is accurately controlled within the process requirements. This is especially important for those chemical reactions that are sensitive to temperature.
2. Wide working range: TCU is suitable for a wide range of temperature ranges, whether it is high temperature heating or low temperature cooling, it can effectively cope with and meet the needs of different chemical reaction processes.
3. Improve reaction efficiency and product quality: Through precise temperature control, TCU can optimize reaction conditions, speed up reaction rate, and reduce the generation of by-products, thereby improving the purity and yield of the final product.
4. Safety performance: TCU has safety mechanisms such as over-temperature protection and over-pressure protection, which can effectively prevent safety accidents caused by temperature out of control and ensure production safety.
5. Automatic control: Modern TCU is usually integrated into the automatic control system, which can be remotely monitored and adjusted, reduce manual operation, and improve production efficiency and accuracy.
6. Wide application fields: TCU is not limited to the chemical industry, but also widely used in pharmaceuticals, biotechnology, new materials development and other fields, providing necessary heat and cold sources for reactors, stirring kettles, etc.
7. Adapt to the needs of multi-functional workshops: Especially high and low temperature TCU, in the reactor of the multi-functional workshop, can flexibly respond to the production process requirements of different products and improve the flexibility and adaptability of the production line.
In summary, TCU is an indispensable component in the chemical reactor, which plays a decisive role in ensuring the efficiency, safety and product quality of the chemical reaction process.
We provide complete temperature control systems design and manufacturing. From standard models to complete customized products. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.
We provide non-standard customized solutions. Both single cooling chillers and cooling & heating combo units are available.
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1.Cooling and Heating Systems
Cooling and Heating Systems (SUNDI series)
- Temperature range: -120℃ ~ +350℃
- High-precision, intelligent temperature control
- Cooling capacity: 0.5kW ~ 1200kW
- Fully closed system to extend the service life of thermal fluid
- Each device is load tested for more than 12 hours
Temperature range | -10 ~ +150°C series | -25 ~ +200°C series | -25 ~ +300°C series | -45 ~ +250°C series | -45 ~ +300°C series | -60 ~ +250°C series | -60 ~ +300°C series | -70 ~ +250°C series | -80 ~ +250°C series | -90 ~ +250°C series | -100 ~ +100°C series | ||
Cooling Capacity | 1.5 ~ 15kW | 1 ~ 200kW | 1 ~ 200kW | 0.45 ~ 200kW | 0.9 ~ 25kW | 0.25 ~ 60kW | 0.75 ~ 25kW | 0.4 ~ 15kW | 0.3 ~ 80kW | 0.2 ~ 80kW | 0.45 ~ 80kW | ||
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized |
Cooling and Heating Circulators
- Temperature range: -45℃ ~ +250℃
- Emerson Copeland compressor, reliable quality
- Self-diagnosis function, multiple safety protection devices
- Fully closed system to extend the service life of thermal fluid
- Each device is load tested for more than 12 hours
Temperature range | -25°C ~ +200°C series | -45°C ~ +250°C series | |||||||
Cooling Capacity | 1 ~ 15kW | 0.25 ~ 15kW | |||||||
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized |
Cooling and Heating Systems (WTD series)
- (Micro channel / tube reactors specialized)
- Temperature range: -70℃ ~ +300℃
- High-performance circulation pump, more stable temperature control effect
- Wide temperature range to meet the needs of more industries
- Each device is load tested for more than 12 hours
Temperature range | -70°C ~ +300°C | -45°C ~ +250°C | -70°C ~ +200°C | ||||||
Cooling Capacity | 1.1 ~ 7.5kW | 1.5 ~ 5.5kW | 11 ~ 50kW | ||||||
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized |
TCU Multi-reactors Temperature Control System
- Temperature range: -120℃ ~ +250℃
- Sealed, repeatable temperature control
- Built-in electric heating thermal oil auxiliary system
- Add cold and heat source heat exchange modules according to needs
- Each device is load tested for more than 12 hours
Temperature range | -45°C ~ +250°C series | -120°C ~ +250°C series | Customized Temperature Control System | RT+10°C ~ +135°C | |||||
Heating Capacity | 25 ~ 80kW | 25 ~ 80kW | Custom | 25 ~ 300kW | |||||
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized |
2.Cooling Chillers
Low Temperature/Cryogenic Chillers (Water Cooled)
- Temperature range: -150℃ ~ -5℃
- International brand compressor, high cooling efficiency
- Secondary subcooling technology, fast cooling speed
- Automated control and operation, efficient and energy-saving
- Each device is load tested for more than 12 hours
Six product series
Temperature range | -25°C ~ -5°C | -45°C ~ -10°C | -60°C ~ -10°C | -80°C ~ -30°C | -110°C ~ -50°C | -150°C ~ -110°C | |||
Cooling Capacity | 12kW…360kW | 6kW…180kW | 6kW…180kW | 4kW…180kW | 2kW…120kW | 2.5kW…11kW | |||
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized |
Recirculating Chiller/Refrigerated Circulator (Air Cooled)
- Temperature range: -120℃ ~ +30℃
- International brand compressor, cascade refrigeration technology
- Use ethylene glycol or a mixture of ethylene glycol and water
- Fully sealed design to ensure the purity of the medium
- Each device is load tested for more than 12 hours
Five product series
Temperature range | -25°C ~ +30°C | -45°C ~ +30°C | -60°C ~ -20°C | -80°C ~ -20°C | -120°C ~ -70°C | ||||
Cooling Capacity | 0.8kW…30kW | 0.75kW…12kW | 0.4kW…6kW | 0.2kW…6kW | 0.3kW…5kW | ||||
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized |
Small Chillers / Mini Chillers
- Temperature range: -18℃ ~ +35℃
- International brand compressor, stable performance
- Microcomputer controller, adjustment unit 0.1℃
- Energy saving, high temperature control accuracy
- Each device is load tested for more than 12 hours
Two product series
Temperature range | -18°C ~ +30°C | +5°C ~ +35°C | |||||||
Cooling Capacity | 0.35 ~ 0.9kW | 1.8kW…50kW | |||||||
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized |
High Temperature Chillers
- Temperature range: -100℃ ~ +80℃
- International brand compressors and other accessories
- Fully sealed design to ensure the purity of the medium
- PLC programmable controller
- Each device is load tested for more than 12 hours
Five product series
Temperature range | +5°C ~ +40°C | -25°C ~ +40°C | -45°C ~ +40°C | -80°C ~ +80°C | -100°C ~ +80°C | ||||
Cooling Capacity | 6kW…40kW | 2kW…15kW | 1kW…8kW | 0.kW…3kW | 1.5kW…3kW | ||||
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized |