Best Temperature Control Device for Batch Reactor

The intermittent reactor temperature control device is designed for intermittent chemical reaction processes. It can flexibly control the temperature in the reactor according to the different stages of the reaction process, ensure stable reaction conditions and optimize product quality. The following are its main features and considerations for application:

Core features of the intermittent reactor temperature control device:

1. Flexible control mode: supports switching between manual and automatic control modes to adapt to temperature changes during the reaction process, especially the adjustment of temperature control strategies at the beginning, during and end of the reaction.

2. Temperature control accuracy: integrates high-precision sensors and advanced control algorithms to achieve ±0.5℃ or even higher temperature control accuracy, which is particularly important for sensitive reactions.

3. Energy management: With energy recovery and intelligent scheduling functions, it can quickly switch between heating and cooling, reduce energy consumption while maintaining high efficiency of temperature control.

4. Corrosion-resistant design: For strong acids, strong alkalis or organic solvents that may be involved in chemical reactions, it is made of corrosion-resistant materials to ensure long-term stable operation of the equipment.

5. Safety protection: integrates multiple safety protection measures for temperature and pressure to ensure the safety of operators and equipment and avoid accidents caused by abnormal temperature.

Key points to consider when using temperature control devices:

Reaction process requirements: clarify the temperature curve of the reaction, including the starting temperature, temperature changes during the reaction, and the final insulation temperature, etc., and select the control accuracy and response speed of the control device based on this.

Reaction material characteristics: Consider the thermal sensitivity, specific heat, and reaction exothermic/absorbent intensity of the material to select the appropriate heating and cooling power.

Reactor specifications: customize the layout and interface of the temperature control device based on the capacity, shape (such as vertical, horizontal) and stirring method of the reactor.

Automation and integration: evaluate whether it is necessary to integrate with the existing production management system (such as SCADA system) to achieve remote monitoring and data recording.

For the selection of temperature control devices for intermittent reactors, it is recommended to consult professional equipment suppliers and provide the specific parameters and process requirements of the reactor to obtain the most suitable solution. If you are in the procurement or renovation stage and have specific technical needs or questions, please feel free to let me know. I will provide you with further guidance and suggestions based on the detailed information provided.

We provide complete temperature control systems design and manufacturing. From standard models to complete customized products. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

We provide non-standard customized solutions. Both single cooling chillers and cooling & heating combo units are available.

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1.Cooling and Heating Systems

Cooling and Heating Systems (SUNDI series)

(Custom Designs)

• Temperature range: -120℃ ~ +350℃
• High-precision, intelligent temperature control
• Cooling capacity: 0.5kW ~ 1200kW
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Cooling and Heating Circulators

(Custom Designs)

• Temperature range: -45℃ ~ +250℃
• Emerson Copeland compressor, reliable quality
• Self-diagnosis function, multiple safety protection devices
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Cooling and Heating Systems (WTD series)

(Custom Designs)

• （Micro channel / tube reactors specialized）
• Temperature range: -70℃ ~ +300℃
• High-performance circulation pump, more stable temperature control effect
• Wide temperature range to meet the needs of more industries
• Each device is load tested for more than 12 hours

TCU Multi-reactors Temperature Control System

(Custom Designs)

• Temperature range: -120℃ ~ +250℃
• Sealed, repeatable temperature control
• Built-in electric heating thermal oil auxiliary system
• Add cold and heat source heat exchange modules according to needs
• Each device is load tested for more than 12 hours

2.Cooling Chillers

Low Temperature/Cryogenic Chillers (Water Cooled)

(Custom Designs)

• Temperature range: -150℃ ~ -5℃
• International brand compressor, high cooling efficiency
• Secondary subcooling technology, fast cooling speed
• Automated control and operation, efficient and energy-saving
• Each device is load tested for more than 12 hours

Six product series

Recirculating Chiller/Refrigerated Circulator (Air Cooled)

(Custom Designs)

• Temperature range: -120℃ ~ +30℃
• International brand compressor, cascade refrigeration technology
• Use ethylene glycol or a mixture of ethylene glycol and water
• Fully sealed design to ensure the purity of the medium
• Each device is load tested for more than 12 hours

Five product series

Small Chillers / Mini Chillers

(Custom Designs)

• Temperature range: -18℃ ~ +35℃
• International brand compressor, stable performance
• Microcomputer controller, adjustment unit 0.1℃
• Energy saving, high temperature control accuracy
• Each device is load tested for more than 12 hours

Two product series

High Temperature Chillers

(Custom Designs)

• Temperature range: -100℃ ~ +80℃
• International brand compressors and other accessories
• Fully sealed design to ensure the purity of the medium
• PLC programmable controller
• Each device is load tested for more than 12 hours

Five product series